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Axial flux permanent magnet generator

Role
Generator designer
Team
Vorione ITB, Generator Systems
Timeline
Apr 2026 – now
Tools
COMSOL, SOLIDWORKS
Topology
Axial flux PM
Status
Preliminary design
Hero photo / render goes here

Preliminary design of an axial flux permanent magnet (AFPM) generator for Vorione ITB's wind energy work: the stator, the rotor and the full assembly, modelled in COMSOL.

The problem

To addWhat the generator is for (which turbine, what wind speeds), and why an axial flux design instead of a conventional radial one.

Requirements

To addTarget power, rated speed (rpm), voltage, size or weight limits.

Design process

I designed the stator, the rotor and the full generator assembly at preliminary-design level.

To addKey design choices: number of poles and coils, magnet type and size, air gap, single or double rotor. Why you chose them.
Exploded view of the assembly
Stator / rotor detail

Analysis

I modelled the generator in COMSOL Multiphysics.

To addWhat you simulated (magnetic flux density, back-EMF, losses) and what the results showed.
Flux density plot
Back-EMF or output curve

Results so far

To addCurrent status and the numbers you have so far.

What I learned

To addWhat you learned about electric machine design or multiphysics modelling.